Automotive
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The Solution When Innovation And Performance Matter
Automobile
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Group 1 :
Hot Stamped Components

Components produced using specialized hot stamp production process
Hot Stamped Components
Group 1 :
Hot Stamped Components

Components produced using specialized hot stamp production process
Hot Stamped Components Painted Red
Group 1 :
Hot Stamped Components

Components produced using specialized hot stamp production process
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Group 2 :
Ultra High Strength Components

Components produced by ultra high strength materials
Ultra High Strength Components
Group 2 :
Ultra High Strength Components

Components produced by ultra high strength materials
Ultra High Strength Components Painted Red
Group 2 :
Ultra High Strength Components

Components produced by ultra high strength materials
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Group 3 :
Frame & Structural Components

Frame Rails
X Members
Spring Shackle Brackets
Shock Towers
Cab Mounts
Bumper Brackets
Reinforcing Beams
Frame and Structural Components
Group 3 :
Frame & Structural Components

Frame Rails
X Members
Spring Shackle Brackets
Shock Towers
Cab Mounts
Bumper Brackets
Reinforcing Beams
Frame and Structural Components Painted Red
Group 3 :
Frame & Structural Components

Frame Rails
X Members
Spring Shackle Brackets
Shock Towers
Cab Mounts
Bumper Brackets
Reinforcing Beams
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Group 4 :
Specialized Components

Oil Pans
Floor Pans
Specialized Components
Group 4 :
Specialized Components

Oil Pans
Floor Pans
Specialized Components Painted Red
Group 4 :
Specialized Components

Oil Pans
Floor Pans
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Group 5 :
Body-in-white Components

Roof Pillars
A,B,C Pillars
Roof Beams
Troughs
Dash Reinforcements
Seat Mtg. Brackets
Body-in-white Components
Group 5 :
Body-in-white Components

Roof Pillars
A,B,C Pillars
Roof Beams
Troughs
Dash Reinforcements
Seat Mtg. Brackets
Body-in-white Components Painted Red
Group 5 :
Body-in-white Components

Roof Pillars
A,B,C Pillars
Roof Beams
Troughs
Dash Reinforcements
Seat Mtg. Brackets
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Group 6 :
Class "A" Components

Bumpers
Step Rails
Class "A" Components
Group 6 :
Class "A" Components

Bumpers
Step Rails
Class "A" Components Painted Red
Group 6 :
Class "A" Components

Bumpers
Step Rails
Tool Design and Build Body-in-white Wireframe
Tool Design & Build
Body-In-White
Tool Design and Build Body-in-white Render
Tool Design & Build
Body-In-White
Tool Design and Build Hot Stamp Wireframe
Tool Design & Build
Hot Stamp
Tool Design and Build Hot Stamp Render
Tool Design & Build
Hot Stamp

QUALITY MANAGEMENT SYSTEMS

Quality Policy

We are committed to providing the Highest Quality products to our customers Worldwide. Our objective is to make our customer successful, continuously improve to achieve zero defects on all products produced and supplied to our customers. We will use the Highest Quality Standards, Techniques, and Technologies possible that will exceed our customer's highest requirement and expectations. Our Clients and Employees Satisfaction shall be our Priority.

The Electromac Group actively participates in the daily tracking and maintenance of a total quality system. Participation in the Advanced Product Quality Planning system ensures customer opportunities are handled systematically and thoroughly. Accreditation of our production facilities to the ISO/TS 16949:2009 standard as well as certification of our tooling facilities to the ISO9001:2008 provides the highest level of quality tracking for our customers.

Quality Systems & Assessments

  • ISO/TS 16949:2009
  • ISO9001:2009
  • IS014001:2004
  • C-TPAT Compliant
  • APQP/ PPAP
  • GM 1927-16B
  • CQI-9/W - HTX HEAT TREAT
  • CQI-8 (LAYERED PROCESS AUDITS)
  • MMOG/LE
  • Lean Daily Management
  • IMDS

PHS Laboratory Testing

THE ELECTROMAC HOT STAMP LABORATORY CAPABILITY
Properties such as strength, hardness, bendability, surface roughness are evaluated according to exacting customer specifications. Moreover, metallurgical analysis including coating measurement, phase analysis, inclusions & grain size analysis have been performed.

OEM Standard

  • FCA (MS 50001-001)
  • FORD (WSS-M99P39-A1 - A4)
  • GM (GMW14400)
  • TOYOTA ()
  • HONDA ()
  • BMW ()

EQUIPMENT CAPABILITY

  • Zwick 100KN Tensile machine (ASTM E8, ISO 6892)
  • 3 Point Bend Test machine (VDA 238-100)
  • Semi Automatic Vickers Machine (ASTM E384)
  • Rockwell Machine (ASTM E18)
  • Surface Roughness tester (ISO 4287)
  • Optical Microscope
  • Stereoscope

STAFF

  • On Site Metallurgist
  • Certified Managers "Heat Treatment & Hot Stamp of Steel" GRUNDIG AKADEMIE
  • Certified Heat Treat Technical Specialist
  • Certified Lab Technician

PHS Process Verification

PROCESS CAPABILITY

  • Continuous PLC controlled Oven temperature monitoring
  • Continuous PLC controlled Soak time monitoring
  • Continuous PLC controlled Robot Transfer time monitoring
  • Continuous PLC controlled Dwell time monitoring
  • Continuous PLC controlled Blank incoming temperature monitoring
  • Continuous PLC controlled Blank outgoing temperature monitoring
  • THERMAL IMAGING CAPABILITY for early tool & part analysis
  • Dew Point Measurement system for Oven

Quality On the Floor

  • Hardness verification
  • Dimension verification
  • Craftsmanship verification
  • Part temperature Verification at the End of Line

 

Quality Control


ISO14001:2004C-TPATC-TPAT
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